Here is our detailed description of how the manufacturing process goes from start to finish.

1. Nicotine Extraction:

– Raw Material Handling: Tobacco leaves are collected and stored.

– Extraction Machines: Tobacco leaves are processed with solvents in extraction machines to extract the nicotine.

– Purification Equipment: The nicotine solution is purified using filtration and distillation equipment to remove unwanted substances and concentrate the nicotine.

 

2. Ingredient Mixing:

– Mixing Tanks: The purified nicotine is mixed with other ingredients in large mixing tanks. Ingredients may include fillers (cellulose or other neutral carriers), flavorings, sweeteners, and pH-regulating agents.

– Homogenizers: Homogenizers are used to ensure a uniform mixture of all ingredients, creating a finely dispersed, homogeneous mass.

 

3. Portion Manufacturing:

– Molding Machines: The mixture is fed into molding machines that portion and shape small amounts of the mixture.

– Pouch Filling Machines: Molding machines are connected to pouch filling machines that place the mixture into small, porous pouches. These machines ensure that each pouch contains the correct amount of mixture.

– Sealing Machines: Pouches are sealed to keep the contents in place and prevent leakage.

 

4. Packaging:

– Packaging Lines: The finished portions are transported to packaging lines where they are packed into plastic or metal containers to ensure product freshness.

– Automatic Labeling Machines: Containers are labeled with product information, warnings, and labeling using automatic labeling machines.

– Packaging Machines: The finished and labeled containers are packed into cartons for distribution.

 

5. Quality Control:

– Sampling and Analysis: Samples are regularly taken throughout the manufacturing process to test nicotine content, flavor, and consistency. This may be done using gas chromatography and mass spectrometry to analyze chemical compositions.

– Visual Inspection and Testing: Manual and automated systems are used to inspect pouches and containers to ensure they meet quality standards.

– Physical Testing: Machines measuring strength, moisture, and other physical properties are used to ensure product quality.

 

6. Distribution:

– Logistics and Storage: Finished products are stored in climate-controlled warehouses to preserve their quality before being distributed to retail outlets or directly to consumers.

– Transport Vehicles: Specialized transport vehicles with temperature control are used to ensure products remain fresh during transportation.